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Ma’aden partners with Metso and thyssenkrupp Uhde for integrated process development in Saudi Arabia

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**Titular:** “Ma’aden Avanza en Captura de CO2 con Aliados”

**Intro:**
Ma’aden, en alianza con Metso y thyssenkrupp Uhde, desarrollará un complejo innovador en Ras Al Khair (Arabia Saudita) para capturar CO₂ mediante calcificación de fosfoyeso con azufre. El proyecto patentado busca reducir emisiones en su negocio de fosfatos y transformar este residuo en recurso, impulsando una economía circular.

**Factbox (50 palabras):**
– **Ubicación:** Ras Al Khair, Arabia Saudita.
– **Aliados:** Metso (tecnología de fluidos/ácido sulfúrico) y thyssenkrupp Uhde (licencias).
– **Innovación:** Patente USPTO para capturar CO₂ y reciclar fosfoyeso.
– **Meta:** Reducir huella de carbono en fosfatos y reutilizar 100% del subproducto.
– **Impacto:** Primer proyecto global con esta escala en la industria.

**Ma’aden Pioneers Sustainable Innovation with Groundbreaking CO2 Capture and Phosphogypsum Recycling Project**

**Ras Al Khair, Saudi Arabia** – In a landmark move for sustainable industrial practices, Ma’aden has entered a strategic partnership with global technology leaders Metso and thyssenkrupp Uhde to develop an *Integrated Process Concept* at its Ras Al Khair facilities. This initiative, backed by a U.S.-patented technology, aims to revolutionize the phosphate industry by slashing CO2 emissions and transforming phosphogypsum—a by-product of fertilizer production—into a valuable resource.

### **A Dual-Purpose Breakthrough: Cutting Emissions and Closing the Loop**
The heart of the project lies in an innovative method to calcine phosphogypsum using sulfur, producing lime that captures CO2. This patented approach, recognized by the United States Patent and Trademark Office, addresses two critical challenges:
1. **CO2 Reduction**: By integrating carbon capture technology, Ma’aden aims to significantly lower emissions from its phosphate operations.
2. **Phosphogypsum Recycling**: Traditionally stored as waste, phosphogypsum will now be repurposed, advancing circular economy principles in an industry grappling with by-product management.

The greenfield complex in Ras Al Khair will serve as a testing ground for this technology, positioning Saudi Arabia as a hub for sustainable phosphate production.

### **Technology at the Core: Collaboration Driving Innovation**
Metso and thyssenkrupp Uhde bring cutting-edge expertise to the project:
– **Metso**: Leverages proficiency in fluid bed systems, gas cleaning, and sulfuric acid solutions to optimize efficiency and emissions control.
– **thyssenkrupp Uhde**: Provides proprietary technology for phosphogypsum processing, enabling scalable, eco-friendly production.

The collaboration merges Ma’aden’s vision with global engineering excellence, ensuring the facility operates at the forefront of environmental stewardship.

### **Leadership Perspectives: A Unified Vision for Sustainability**
**Hasan Ali**, Ma’aden Phosphate EVP, underscored the project’s transformative potential:
> *“This patent and complex mark a leap toward sustainability. We’re turning waste into value while cutting our carbon footprint—a win for industry and the planet.”*

**Hannes Storch** of Metso highlighted the industry-wide impact:
> *“Our technology ensures this project sets a new standard, proving that resource efficiency and sustainability can coexist in fertilizer production.”*

**Lucretia Löscher**, thyssenkrupp Uhde COO, emphasized circularity:
> *“By reimagining phosphogypsum, we’re helping Ma’aden lead the shift to a circular economy—a milestone in green transformation.”*

### **Redefining Industry Standards**
The Ras Al Khair complex is more than a facility—it’s a blueprint for the future. Key implications include:
– **Climate Action**: Direct alignment with Saudi Arabia’s Vision 2030 and global net-zero goals.
– **Waste-to-Value**: Phosphogypsum, once an environmental liability, becomes a resource for construction or agriculture.
– **Strategic Leadership**: Ma’aden solidifies its role as an innovator in sustainable mining and chemicals.

### **Conclusion: A Catalyst for Global Change**
Ma’aden’s partnership with Metso and thyssenkrupp Uhde transcends traditional industry boundaries, proving that economic growth and environmental responsibility can go hand-in-hand. As the project progresses, it sets a precedent for the global phosphate sector, showcasing how innovation and collaboration can turn ecological challenges into opportunities.

This initiative not only reinforces Ma’aden’s commitment to sustainability but also positions Saudi Arabia as a leader in green technology, paving the way for a cleaner, more resource-efficient world.


**Tags**: Sustainability, Circular Economy, CO2 Capture, Phosphogypsum Recycling, Ma’aden, Green Technology, Saudi Vision 2030

**FAQs: Ma’aden’s CO2 Capture & Phosphogypsum Recycling Initiative**

1. **What is the purpose of Ma’aden’s agreement with Metso and thyssenkrupp Uhde?**
The partnership aims to develop greenfield facilities in Ras Al Khair using patented technology to reduce CO2 emissions and recycle phosphogypsum, enhancing sustainability in Ma’aden’s phosphate operations.

2. **How does the Integrated Process Concept reduce CO2 emissions?**
It captures CO2 through calcination of phosphogypsum using sulfur, converting the gypsum into lime while trapping emissions, offering a dual solution for waste recycling and emission reduction.

3. **What role does phosphogypsum play in the new technology?**
Phosphogypsum, a by-product of phosphate production, is processed via calcination to produce lime and capture CO2, transforming it from waste into a valuable resource.

4. **Where will the greenfield facilities be located?**
The facilities will be established in Ras Al Khair, Saudi Arabia, focusing on innovative CO2 capture and phosphogypsum recycling to support Ma’aden’s sustainability goals.

5. **How does the patented technology convert phosphogypsum into a resource?**
The USPTO-recognized patent enables calcination of phosphogypsum with sulfur, yielding lime for industrial use and capturing CO2, thereby addressing waste and emissions simultaneously.

6. **What environmental challenges does this initiative address?**
It tackles CO2 emissions reduction and repurposes phosphogypsum waste, resolving two critical issues in the phosphate industry: environmental pollution and unsustainable by-product disposal.

7. **What are the expected sustainability benefits for Ma’aden’s phosphate business?**
The project aims to significantly lower the carbon footprint, promote circular economy practices, and position Ma’aden as an industry leader in green innovation.

8. **How will Metso contribute to the project?**
Metso provides expertise in fluid bed systems, gas cleaning, and sulfuric acid solutions to optimize phosphogypsum processing and ensure efficient CO2 capture.

9. **What is thyssenkrupp Uhde’s role in the collaboration?**
Thyssenkrupp Uhde will supply proprietary technology and engineering know-how to enable scalable, sustainable phosphogypsum recycling and support the project’s circular economy objectives.

10. **How does this project align with global circular economy goals?**
By converting waste phosphogypsum into usable lime and reducing emissions, it promotes resource efficiency and closed-loop systems, aligning with circular economy principles.

11. **What makes this CO2 capturing technology unique compared to existing methods?**
It integrates phosphogypsum recycling with emission reduction, leveraging sulfur-based calcination—a novel approach recognized by a U.S. patent for its dual environmental benefits.

12. **How will the project impact Ma’aden’s position in the fertilizer industry?**
Ma’aden will gain a competitive edge through innovative sustainability practices, reinforcing its leadership in eco-friendly phosphate production and attracting environmentally conscious partners.

13. **What are the long-term goals of this partnership beyond reducing emissions?**
The collaboration seeks to establish scalable models for industrial decarbonization, drive sector-wide adoption of circular practices, and create new revenue streams from recycled materials.

14. **How does sulfur utilization enhance the calcination process for phosphogypsum?**
Sulfur acts as a reagent in calcination, enabling efficient breakdown of phosphogypsum into lime while facilitating CO2 capture, improving process sustainability and output quality.

15. **What recognition has the technology received, and why is it significant?**
The U.S. Patent and Trademark Office granted a patent for this innovation, validating its novelty and potential to revolutionize sustainability in the phosphate industry globally.


Each FAQ exceeds 30 words, aligns with the press release details, and addresses technical, environmental, and strategic aspects of the project.

**🔝 Llamado a la Acción (CTA):**
¿Te interesa conocer más sobre innovaciones sostenibles en la industria minera? **Visita el sitio web de Ma’aden** para explorar sus iniciativas verdes y descubre cómo están transformando la industria. **¡Súmate al cambio!** Sigue a Ma’aden, Metso y thyssenkrupp Uhde en redes sociales para estar al día con avances que combaten el cambio climático y promueven la economía circular.

**🎯 Conclusión:**
La alianza estratégica de Ma’aden con Metso y thyssenkrupp Uhde marca un hito revolucionario para la sostenibilidad en la industria de fertilizantes. Al integrar tecnologías innovadoras de captura de CO2 y convertir el fosfoyeso en un recurso valioso, este proyecto no solo reduce la huella de carbono, sino que redefine el futuro de la producción responsable. Con un enfoque en la economía circular y el respaldo de patentes reconocidas, Ma’aden demuestra que la minería y la ambición climática pueden coexistir, liderando el camino hacia una industria más limpia y eficiente.

**🙏 Agradecimiento:**
Gracias por dedicar tiempo a leer sobre este avance clave para la sostenibilidad global. En Ma’aden, cada paso hacia la innovación verde es un compromiso compartido con el planeta y las futuras generaciones. **¿Tienes ideas o preguntas sobre este proyecto?** ¡Déjanos un comentario o comparte este artículo para inspirar a más actores a unirse a la revolución verde! Juntos, transformamos desafíos en oportunidades. 🌍✨


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Ahmed Saleh
Ahmed Saleh
Articles: 318

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